
Thermal Shock Test Chamber application:
The chamber applies to: the metal, plastic, rubber, electronic components, PCB circuit board and other industries. It is used to test the degree of endurance of material structures or composite materials under the continuous environment of extremely high and low temperatures in an instant, so that the chemical changes or physical injuries caused by thermal expansion of samples can be detected in the shortest time.
The following samples are prohibited to be tested or stored:
- Inflammable , explosive and other volatile substances;
- Corrosive substance;
- Biont;
- Strong electromagnetic emission source.
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Thermal shock test chamber (3 zone) - Models optional: |
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Model |
Inner size(cm) |
Temp. |
External size (cm) |
Power supply |
Installation power |
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ZH-TS-42A |
W40*D30*H35 (42L) |
-40~ 150℃ |
W137*D168*H176 |
AC380V±10%, 3ph, 50HZ |
19.5KW, 45A |
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ZH-TS-42B |
-50~ 150C℃ |
W137*D168*H176 |
19.5KW, 45A |
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ZH-TS-42C |
-60~ 150℃ |
W137*D178*H176 |
25KW, 50A |
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ZH-TS-42D |
-65~ 150℃ |
W137*D178*H176 |
25KW, 50A |
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ZH-TS-80A |
W40*D40*H50 (80L) |
-40~ 150℃ |
W137*D178*H192 |
AC380V±10%, 3ph, 50HZ |
25KW, 50A |
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ZH-TS-80B |
-50~ 150℃ |
W137*D188*H192 |
26KW,55A |
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ZH-TS-80C |
-60~ 150℃ |
W1370*D1880*H192 |
34.5KW, 78A |
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ZH-TS-80D |
-65~ 150℃ |
W137*D195*H192 |
38KW, 86A |
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ZH-TS-100A |
W40*D50*H50 (100L) |
-40~ 150℃ |
W137*D188*H192 |
AC380V±10%, 3ph, 50HZ |
25KW, 57A |
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ZH-TS-100B |
-50~ 150℃ |
W135*D195*H210 |
28.5KW, 65A |
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ZH-TS-100C |
-60~ 150℃ |
W137*D198*H192 |
34.5KW, 78A |
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ZH-TS-100D |
-65~ 150℃ |
W137*D198*H192 |
42KW, 90A |
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ZH-TS-150A |
W50*D50*H60 (150L) |
-40~ 150℃ |
W147*D188*H205 |
AC380V±10%, 3ph, 50HZ |
28.5KW, 65A |
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ZH-TS-150B |
-50~ 150℃ |
W147*D188*H205 |
28.5KW, 65A |
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ZH-TS-150C |
-60~ 150℃ |
W147*D205*H205 |
42KW, 90A |
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ZH-TS-150D |
-65~ 150℃ |
W147*D205*H205 |
42KW, 90A |
Technical parameters.
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1. General introduction. |
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1. 1. Item |
Thermal Shock Test Chamber |
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1.2. Patent |
Patent No.: ZL201921774049.7 A thermal shock test chamber Soft copy No.: 2019SR135759 controller system of thermal shock test chamber |
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1.3. Sample application & prohibited |
The chamber applies to: the metal, plastic, rubber, electronic components, PCB circuit board and other industries. It is used to test the degree of endurance of material structures or composite materials under the continuous environment of extremely high and low temperatures in an instant, so that the chemical changes or physical injuries caused by thermal expansion of samples can be detected in the shortest time. The following samples are prohibited to be tested or stored: - Inflammable , explosive and other volatile substances; - Corrosive substance; - Biont; - Strong electromagnetic emission source. |
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1.4. Principle and structure |
Three zone: there are low-temperature zone, high-temperature zone and test zone controlled by pneumatic air door switch, the sample does not need to be moved and tested in a stationary state, and there is no mechanical impact. |
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1.5. Shock test mode |
8 modes (high temperature, low temperature, high temperature → low temperature, low temperature → high temperature, high temperature → room temperature → low temperature, low temperature → room temperature → high temperature, high temperature → room temperature → low temperature → room temperature, low temperature → room temperature → high temperature → high temperature → room temperature) |
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1.6. Conforms to standard |
GBT 5170.2-2008 Environmental Testing Equipment Inspection Methods for Electronic and Electrical Products GB/T2423. 1-2008 (IEC68-2-1) Test A: Low temperature test method GB/T2423.2-2008 (IEC68-2-2) Test B: High temperature test method GJBl50.3-2009 (MIL-STD-810D) High Temperature Test Method GJBl50.4-2009 (MIL-STD-810D) Low Temperature Test Method GJBl50.5-2009 Temperature Impact Test Method, and other testing standards |
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2. Size (refer to models optional) |
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2. 1. Test space |
The test space can not be more than three-quarters of the total space |
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3. Performance |
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3. 1. Pre cooling of low temp. zone |
RT (room temperature) ~- 70 ℃, about 65min |
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3.2. Pre heating of high temp. zone |
RT (room temperature) ~ 170 ℃ for about 30 minutes |
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3.3. Damper switching time |
≤5S |
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3.4. Shock exposure time |
≥30min (shorter time can be customized) |
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3.5. Shock recovery time |
≤5min |
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3.6. Temperature fluctuation |
±0.5℃ |
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3.7. Temperature deviation |
±2.0℃ |
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3.8. Temperature uniformity |
±2.0℃ |
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3.9. Temperature accuracy |
0. 1℃ |
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※ The above temperature performance is measured under the condition of ambient temperature 25℃±3℃, relative humidity ≤85%, ,no-load and no sample inside chamber. |
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4. Structural features |
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4. 1. Chamber material |
In-wall material: SUS304, 1.0mm thick External material: Cold rolled steel plate spray painting, 1.2mm thick Insulation material: PU polyurethane foam, thickness 100mm |
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4.2. Duct circulation |
750W centrifugal circulating motor |
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4.3. Viewing window |
Four layers of hollow anti condensation glass, with a visible window area of approximately 250 * 300mm |
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4.4. Test chamber |
Φ 1 wiring hole at the top of the 50mm device, equipped with a sealant plug.
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4.5. Door lock |
Convenient hook lock |
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4.6. Control panel |
7-inch touch screen controller, power switch, running indicator, USB data download interface |
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4.7. Sample shelf |
Sample shelf with adjustable height for punching holes |
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4.8. Electronic control system |
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picture for reference. |
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●Strictly implement relevant standard and normative operations; ●All lines are clearly marked and easy to maintain; ●All lines are equipped with wire terminals for point-to-point connection, with high reliability and long service life. |
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4.9. Shock curve (for reference, English language is switchable) |
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4.10. Power cable |
The equipment is equipped with a condensate water outlet at the back and a national standard 2.5 meter long cable. |
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5. Refrigeration system |
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5. 1. Energy saving advantages of refrigeration electronic expansion valve (Simplified diagram) |
(1) According to different low-temperature testing conditions, the control system uses PID algorithm to control the flow opening of the electronic expansion valve and quickly and accurately control the refrigerant cooling output amount, ensuring that the compressor operates in the optimal output state. (2) Compared to traditional refrigeration technology, Sailham's self-developed intelligent control system is more energy-efficient. When the user sets a low temperature value in advance, it unloads the excess cooling capacity and does not cause low temperature overshoot by starting the heating tube to offset the excess cooling capacity, thereby achieving energy-saving and energy-saving effects. (3) The energy consumption ratio of the refrigeration system is well controlled, while extending the service life of the compressor. |
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5.2. Refrigeration compressor |
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Hitachi (Japan) Emerson (USA) oil separator |
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Finned tube evaporator Air-cooled condenser |
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5.3. Part of refrigeration components |
Dupont(USA)R404a,R23 Saglnomlya (Japan) pressure sensor
Saglnomlya (Japan) Electronic expansion valve |
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5.4. Cooling model |
Air cooled (requires controlling the ambient temperature between+5~25 ℃± 5 ℃ and maintaining good air circulation in the laboratory.) |
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6. Controller |
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6. 1. Features |
● The hardware architecture adopts: PLC listed company Xinjie + MCGS 7-inch human-machine interface touch screen ● The software is independently developed and has a software copyright registration certificate. (with Strong scalability, non-standard custom software can be modified as required) ● Flat design, convenient operation and large storage space ● 4GB storage space, can store data for more than 10 years.
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6.2. Control mode |
● Program mode: 50 groups of programs, which can set all program loops, program connections, program end actions, and standby actions. |
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6.3. Touch screen |
7-inch 800x480 resolution (optional with 10, 12, and 15 inches) |
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1. 1. Communication port |
●USB: historical data can be downloaded and saved in Excel format by date. The curve data can be saved and downloaded in the form of BMP images by taking screenshots, and can be zoomed in or out as needed before downloading screenshots.
●RS485 communication interface (providing communication protocol, excluding software development)
●RJ45 network port (provides communication protocol, does not include software development, supports LAN local area network connection, optional purchase for WAN external network remote connection) |
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6.4. Language |
Bilingual Chinese and English can be switched (other languages can be customized) |
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6.5. Other functions |
● Can set permission password protection ● Fault alarm reason prompt ● Power outage self start function ● Schedule start function |
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7. Safety protection device |
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7. 1. Refrigeration system |
l Compressor over-current protection l Compressor over-pressure protection l Compressor over-temperature protection |
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7.2. Electronic control system |
l Heater over temperature protection l Overload short circuit leakage protection l Motor overheating protection l Abnormal gas source protection l Power supply phase failure protection |
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8. Accessories & parts |
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The chamber is to be transported as a unitary; Accessories as follows:
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9. Usage requirements (assured by users as below requirements) |
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9. 1. Installation position |
- No strong shock near the chamber; - No strong electromagnetic field near the chamber - No inflammable , explosive , corrosive material and dust - Surrounding size for chamber operation and maintenance: A: not less than 10 cm B: not less than 60 cm C: not less than 60 cm D: not less than 150 cm |
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9.2. Condition |
Temperature: 5℃ ~ 25℃±3℃ Humidity: ≤85% Air pressure: 86 kPa~ 106 kPa |
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9.3. Air source |
Air pressure: 5-8kg/cm2, pipe diameter: 8mm gas pipe. |
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9.4. Power supply condition |
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- With leveling ground and good ventilation;