Thermal Shock Test Chamber

Thermal Shock Test Chamber

Thermal Shock Test Chamber application: The chamber applies to: the metal, plastic, rubber, electronic components, PCB circuit board and other industries. It is used to test the degree of endurance of material structures or composite materials under the continuous environment of extremely high...
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Description
product-750-750

Thermal Shock Test Chamber application:

The chamber applies to: the metal, plastic, rubber, electronic components, PCB circuit board and other industries. It is used to test the degree of endurance of material structures or composite materials under the continuous environment of extremely high and low temperatures in an instant, so that the chemical changes or physical injuries caused by thermal expansion of samples can be detected in the shortest time.

The following samples are prohibited to be tested or stored:

- Inflammable , explosive and other volatile substances;

- Corrosive substance;

- Biont;

- Strong electromagnetic emission source.

 

Thermal shock test chamber (3 zone) - Models optional:

Model

Inner size(cm)

Temp.

External size (cm)

Power supply

Installation power

ZH-TS-42A

W40*D30*H35

(42L)

-40~ 150℃

W137*D168*H176

AC380V±10%, 3ph, 50HZ

19.5KW, 45A

ZH-TS-42B

-50~ 150C℃

W137*D168*H176

19.5KW, 45A

ZH-TS-42C

-60~ 150℃

W137*D178*H176

25KW, 50A

ZH-TS-42D

-65~ 150℃

W137*D178*H176

25KW, 50A

ZH-TS-80A

W40*D40*H50

(80L)

-40~ 150℃

W137*D178*H192

AC380V±10%, 3ph, 50HZ

25KW, 50A

ZH-TS-80B

-50~ 150℃

W137*D188*H192

26KW,55A

ZH-TS-80C

-60~ 150℃

W1370*D1880*H192

34.5KW, 78A

ZH-TS-80D

 

-65~ 150℃

W137*D195*H192

 

38KW, 86A

ZH-TS-100A

W40*D50*H50

(100L)

-40~ 150℃

W137*D188*H192

AC380V±10%, 3ph, 50HZ

25KW, 57A

ZH-TS-100B

 

-50~ 150℃

W135*D195*H210

 

28.5KW, 65A

ZH-TS-100C

 

-60~ 150℃

W137*D198*H192

 

34.5KW, 78A

ZH-TS-100D

 

-65~ 150℃

W137*D198*H192

 

42KW, 90A

ZH-TS-150A

W50*D50*H60

(150L)

-40~ 150℃

W147*D188*H205

AC380V±10%, 3ph, 50HZ

28.5KW, 65A

ZH-TS-150B

 

-50~ 150℃

W147*D188*H205

 

28.5KW, 65A

ZH-TS-150C

 

-60~ 150℃

W147*D205*H205

 

42KW, 90A

ZH-TS-150D

 

-65~ 150℃

W147*D205*H205

 

42KW, 90A

 

Technical parameters.

1. General introduction.

1. 1. Item

Thermal Shock Test Chamber

1.2. Patent

Patent No.: ZL201921774049.7 A thermal shock test chamber

Soft copy No.: 2019SR135759 controller system of thermal shock test chamber

1.3. Sample application & prohibited

The chamber applies to: the metal, plastic, rubber, electronic components, PCB circuit board and other industries. It is used to test the degree of endurance of material structures or composite materials under the continuous environment of extremely high and low temperatures in an instant, so that the chemical changes or physical injuries caused by thermal expansion of samples can be detected in the shortest time.

The following samples are prohibited to be tested or stored:

- Inflammable , explosive and other volatile substances;

- Corrosive substance;

- Biont;

- Strong electromagnetic emission source.

1.4. Principle and structure

product-423-195

Three zone: there are low-temperature zone, high-temperature zone and test zone controlled by pneumatic air door switch, the sample does not need to be moved and tested in a stationary state, and there is no mechanical impact.

1.5. Shock test mode

8 modes (high temperature, low temperature, high temperature → low temperature, low temperature → high temperature, high temperature → room temperature → low temperature, low temperature → room temperature → high temperature, high temperature → room temperature → low temperature → room temperature, low temperature → room temperature → high temperature → high temperature → room temperature)

1.6. Conforms to standard

GBT 5170.2-2008 Environmental Testing Equipment Inspection

Methods for Electronic and Electrical Products

GB/T2423. 1-2008 (IEC68-2-1) Test A: Low temperature test method

GB/T2423.2-2008 (IEC68-2-2) Test B: High temperature test method

GJBl50.3-2009 (MIL-STD-810D) High Temperature Test Method

GJBl50.4-2009 (MIL-STD-810D) Low Temperature Test Method

GJBl50.5-2009 Temperature Impact Test Method, and other testing standards

2. Size (refer to models optional)

2. 1. Test space

The test space can not be more than three-quarters of the total space

3. Performance

 

3. 1. Pre cooling of low temp. zone

RT (room temperature) ~- 70 ℃, about 65min

3.2. Pre heating of high temp. zone

RT (room temperature) ~ 170 ℃ for about 30 minutes

3.3. Damper switching time

≤5S

3.4. Shock exposure time

≥30min (shorter time can be customized)

3.5. Shock recovery time

≤5min

3.6. Temperature fluctuation

±0.5℃

3.7. Temperature deviation

±2.0℃

3.8. Temperature uniformity

±2.0℃

3.9. Temperature accuracy

0. 1℃

※ The above temperature performance is measured under the condition of ambient temperature 25℃±3℃, relative humidity ≤85%, ,no-load and no sample inside chamber.

4. Structural features

4. 1. Chamber material

In-wall material: SUS304, 1.0mm thick

External material: Cold rolled steel plate spray painting, 1.2mm thick Insulation material: PU polyurethane foam, thickness 100mm

4.2. Duct circulation

750W centrifugal circulating motor

4.3. Viewing window

Four layers of hollow anti condensation glass, with a visible window area of approximately 250 * 300mm

4.4. Test chamber

Φ 1 wiring hole at the top of the 50mm device, equipped with a sealant plug.

product-106-97

4.5. Door lock

Convenient hook lock

4.6. Control panel

7-inch touch screen controller, power switch, running indicator, USB data download interface

4.7. Sample shelf

product-154-166

Sample shelf with adjustable height for punching holes

4.8. Electronic control system

product-155-161

picture for reference.

●Strictly implement relevant standard and normative operations; ●All lines are clearly marked and easy to maintain;

●All lines are equipped with wire terminals for point-to-point connection, with high reliability and long service life.

4.9. Shock curve (for

reference, English language is switchable)

product-413-246

4.10. Power cable

The equipment is equipped with a condensate water outlet at the back and a national standard 2.5 meter long cable.

5. Refrigeration system

 

5. 1. Energy saving

advantages of refrigeration electronic expansion valve (Simplified diagram)

product-420-127

(1) According to different low-temperature testing conditions, the control system uses PID algorithm to control the flow opening of the electronic expansion valve and quickly and accurately control the refrigerant cooling output amount, ensuring that the compressor operates in the optimal output state.

(2) Compared to traditional refrigeration technology, Sailham's self-developed intelligent control system is more energy-efficient. When the user sets a low temperature value in advance, it unloads the excess cooling capacity and does not cause low temperature overshoot by starting the heating tube to offset the excess cooling capacity, thereby achieving energy-saving and energy-saving effects.

(3) The energy consumption ratio of the refrigeration system is well controlled, while extending the service life of the compressor.

5.2. Refrigeration compressor

product-95-143

product-91-139

Hitachi (Japan) Emerson (USA) oil separator

product-157-81

product-103-89

Finned tube evaporator Air-cooled condenser

5.3. Part of refrigeration

components

product-362-134

Dupont(USA)R404a,R23 Saglnomlya (Japan) pressure sensor

product-169-121

Saglnomlya (Japan) Electronic expansion valve

5.4. Cooling model

Air cooled (requires controlling the ambient temperature between+5~25 ℃± 5 ℃ and maintaining good air circulation in the laboratory.)

6. Controller

6. 1. Features

● The hardware architecture adopts: PLC listed company Xinjie + MCGS 7-inch human-machine interface touch screen

● The software is independently developed and has a software copyright registration certificate. (with Strong scalability, non-standard custom software can be modified as required)

● Flat design, convenient operation and large storage space

● 4GB storage space, can store data for more than 10 years.

product-412-246

 

6.2. Control mode

● Program mode: 50 groups of programs, which can set all program loops, program connections, program end actions, and standby actions.

6.3. Touch screen

7-inch 800x480 resolution (optional with 10, 12, and 15 inches)

1. 1. Communication port

●USB: historical data can be downloaded and saved in Excel format by date. The curve data can be saved and downloaded in the form of BMP images by taking screenshots, and can be zoomed in or out as needed before downloading screenshots.

product-355-215

●RS485 communication interface (providing communication protocol, excluding software development)

product-362-219

●RJ45 network port (provides communication protocol, does not include software development, supports LAN local area network connection, optional purchase for WAN external network remote connection)

6.4. Language

Bilingual Chinese and English can be switched (other languages can be customized)

6.5. Other functions

● Can set permission password protection

● Fault alarm reason prompt

● Power outage self start function

● Schedule start function

7. Safety protection device

7. 1. Refrigeration system

l Compressor over-current protection

l Compressor over-pressure protection

l Compressor over-temperature protection

7.2. Electronic control system

l Heater over temperature protection

l Overload short circuit leakage protection

l Motor overheating protection

l Abnormal gas source protection

l Power supply phase failure protection

8. Accessories & parts

The chamber is to be transported as a unitary; Accessories as follows:

product-12-17 Instruction Manual & warranty card;

product-12-17 1 set of φ50 mm (installed);

product-12-16 2 shelves ;

product-11-15 castor x 4 & Foot Cup x 4 (installed).

9. Usage requirements (assured by users as below requirements)

9. 1. Installation position

product-195-142- With leveling ground and good ventilation;

- No strong shock near the chamber;

- No strong electromagnetic field near the chamber

- No inflammable , explosive , corrosive material and dust

- Surrounding size for chamber operation and maintenance:

A: not less than 10 cm B: not less than 60 cm C: not less than 60 cm D: not less than 150 cm

9.2. Condition

Temperature: 5℃ ~ 25℃±3℃

Humidity: ≤85%

Air pressure: 86 kPa~ 106 kPa

9.3. Air source

Air pressure: 5-8kg/cm2, pipe diameter: 8mm gas pipe.

9.4. Power supply condition

product-12-17 AC 380 V±10% + Protection grounding

product-12-16 Frequency: 50 Hz (customization for 60 Hz is available)

product-12-16 Resistance of protection grounding wire less than 4Ω .

product-12-16 It's required to equipped with an air switch of corresponding capacities, and this switch must be used independently for the equipment (can not to be connected to a socket).