Pick Place Machine
Your Professional Pick Place Machine Supplier
Chengdu Huazhuo Semi-Equipment Co., Limited specializes in providing customized and standard equipment, production line inspection and testing equipment, as well as laboratory reliability testing and failure analysis instruments for the semiconductor chip manufacturing, packaging, and testing industries.
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![Chip Pick & Place Aoi Machine]()
Chip Pick & Place Aoi MachineIt is mainly applied to transfer between chip carriers after saw and do AOI.read more
Why Choose Us
Our Factory
We has dozens of R&D personnel and more than 500 square meters of office space.Production base: Factory area: 3600㎡ (Shenzhen) +1000㎡ (Chengdu), the number of employees: more than 120 people.
Our Service
Offer comprehensive product information, technical specifications, and insights into packaging, testing, and factory construction. Develop customized solutions in response to the unique requirements of each client.
Professional Team
The company integrates independent research and development, design, manufacturing, and after-sales service. Leveraging a team of seasoned professionals in semiconductor chip manufacturing and packaging equipment processes, the company continuously innovates and optimizes its products and services.
Production Market
Our equipment has successfully passed the ISO9000 quality certification, with annual sales reaching 150 million in the Greater China region. Additionally, our products are exported to countries such as Singapore, India, Thailand, Mexico, Malaysia, and Vietnam.
Types of Pick Place Machine
Manual pick-and-place machines:
This is the most widely used and cost-effective SMT machine for modular PCB assembly. An SMT operator performs the picking and placement procedure manually on this machine.
Semi-automatic pick-and-place machines:
Unlike the manual version, this type features advanced computer interface technology and vision assistance, making the operator's job easier.
Automated picking and placement:
Fully automated pick-and-place machines incorporate picking and placement centering methods to enhance SMT productivity.
SMT Curing Oven:
The curing oven is responsible for curing adhesive and baking solder paste. The baking process depends on the production volume of the machine.
Screen Printer for Solder Paste:
The screen printing machine applies solder paste onto the PCB through screen printing. Typically, this process occurs prior to the assembly process by an SMT Machine Operator.
Reflow Soldering Machine:
This machine facilitates the flow of solder from surface mount devices (SMD) to the Printed Circuit Board (PCB).
Solvent Cleaning Equipment:
After soldering, there may be excess solder or flux residue. Solvent cleaning equipment is used to remove these residues.
Inspection Equipment:
This machine detects and addresses any flaws found on the PCB during the inspection process.
Product Description
|
Number of Placement Heads |
6(High-accuracy) |
|
Number of IC Trays |
48 |
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Number of Feeders |
64(Subject to 8mm feeder) |
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Positioning Accuracy |
0.01mm |
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Repeated Mounting Accuracy |
0.05mm |
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Mounting speed range of resistance |
9000-10000Pcs/h capacitance components |
|
Applicable Components |
Resistor,capacitor,chip,lamp bead 0201-30*30mm etc. |
|
Supported Maximum Area of PCB |
50*50mm--500*370mm |
|
Feeders |
Electric feeder, pneumatic feeder,vibrating feeder, IC tray etc. |
|
Recognition Devices |
Mark camera x1,fast recognition camera x6, high-precision camera x1 |
|
Maximum Height of Applicable Components |
≤7mm |
|
Recognition Methods |
Simultaneous recognition with six heads |
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PCB Convey Mode |
Three-stage entry,automatic connection from left to right, automatic PCB positioning |
|
Mark Positioning |
Manual / automatic |
|
Programming Method |
Automatic programming after manually importing files of PCB coordinates |
|
Control System |
HuaweiGuochuang control system |
|
Maximum Step Length of XY Axis |
629mm*679mm |
|
Tracks of XY Axis |
Linear motion guide + Screw driver |
|
Motion Mode of XY Axis |
Intelligent linkage of acceleration and deceleration of curve and line, Integrated linear interpolation algorithm. |
|
Control Computer |
Industrial control computer with Intel high-performance processor |
|
Adjusting Method of Tracks |
Electric |
|
Range of Nozzle Buffer |
4.5mm |
|
Maximum Step Length of Z Axis |
20mm |
|
Range of Angle for Components |
±180° |
|
Motor |
Servo Motor series |
|
Driver |
High-speed DSP driver |
|
Air Supply Requirements |
Oil water filter,≥ 60L,dust filter and air pressure stabilizer etc. |
|
Vacuum Supply of Nozzle |
Vacuum generator integrating the high-speed vacuum burst function |
|
Range of Air Supply Pressure |
0.5-0.7Mpa |
|
OS |
Independent research and development SMT intelligent OS based on Windows |
|
PCB requires |
3-5mm process edge in automatic mode |
|
Vision Display |
17-inch industrial control display |
|
Cable |
Durable flexible cable(10 million times) |
|
Power Supply |
220V 50/60Hz |
|
Average Power |
600W |
|
Machine Dimensions |
1316*1360*1340mm |
|
Weight |
438kg |
Component Placement
The pick and place machine automates the process of picking up electronic components, such as resistors, capacitors, integrated circuits, and other surface-mount devices (SMDs), from their input sources (usually reels, trays, or tubes) and accurately placing them onto the designated locations on the PCB. This process is critical for creating a functional and reliable electronic circuit.
High-Speed and Precision
Pick and place machines are capable of high-speed and precise component placement, ensuring that the components are correctly positioned according to the PCB’s design and assembly instructions. They use vision systems, cameras, or lasers to identify fiducial marks or other alignment features on the PCB, allowing for accurate component placement.
Component Handling
These machines employ a combination of mechanical, pneumatic, and/or vacuum-based systems to handle and manipulate components during the assembly process. They use suction nozzles or grippers to pick up components from their input sources, hold them securely during transportation, and reComponent Handlinglease them at the designated locations on the PCB.
Component Verification
Some advanced pick and place machines are equipped with optical inspection systems that can verify the correct placement and orientation of components on the PCB. These systems can detect errors such as missing components, misplaced components, or components with incorrect polarity. Verification helps ensure the quality and accuracy of the assembled PCBs.
Programming and Control
Pick and place machines are typically controlled by specialized software that allows operators to program the machine with the necessary component placement instructions. This programming includes specifying the coordinates, rotation, and orientation of each component on the PCB. The software also enables operators to optimize the component placement sequence for efficiency and to minimize production time.
Specification
|
Applicable PCB |
L 510 x W 460mm - L 50 x W 50mm |
|
Applicable components |
03015mm to W55 x L100mm (For parts sizes larger the width 45mm, recognition of parts is divided into sections.), Height 15mm or less |
|
Mounting capability |
HM head (10 nozzle) specification : 46,000CPH (under optimum conditions as defined by Yamaha Motor) |
|
Mounting accuracy |
+/-0.035mm (+/-0.025mm) Cpk 1.0 (3σ) |
|
Number of component types |
Fixed plate : Max. 96 types (conversion for 8mm tape feeder) Note 1 |
|
Power supply |
3-Phase AC 200/208/220/240/380/400/416V +/-10% 50/60Hz |
|
Air supply source |
0.45MPa or more, in clean, dry state |
|
External dimension |
L1,254 x W1,440 x H1,445mm |
|
Weight |
Approx. 1,270kg |
Payment & Shipping
FAQ
We're well-known as one of the leading pick place machine enterprises in China. If you're going to buy high quality pick place machine, welcome to get free sample from our factory. Also, customized service is available.
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